Rigid-Flex circuit boards

Rigid-flex PCB

Rigid-Flex circuit boards are composed of a combination of rigid and flexible circuit boards that are permanently connected to one another.

The proper application of Rigid-Flex circuit boards offers optimum solutions for difficult, limited space conditions. This technology offers the possibility of a secure connection of device components with the assurance of polarity and contact stability, as well as a reduction in plug and connector components.

Additional advantages of Rigid-Flex circuit boards are dynamic and mechanical stability, the resulting 3-dimensional freedom of design, simplified installation, space savings, and maintenance of uniform electrical characteristics.

Use of Rigid-Flex circuit boards can reduce the total cost of the final product.

A standardized manufacturing process following IPC guidelines guarantees a reliable and simultaneously an economical product, which is UL certified (UL94 / V-0); application of the UL logo is available at no extra cost.

Depending on the application, the complete Rigid-Flex circuit board may be manufactured either symmetrically with inward flexible layers, or asymmetrically with outward flexible layers (see Layer buildup for Rigid-Flex circuit boards).

We recommend the IPC-2223 Guidelines to circuit board designers for flexible circuit boards. This is available (at cost) from the website of the IPC (www.ipc.org), or in German from the FED website (Fachverband Elektronik-Design e.V., a German trade association for electronic design), and can be found there under "Normen/Dokumente - FED-Shop".

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    Notes
Design 2 to 24 layers, incl. "Flying tails" Layer buildup
Conductor width min. 75µm  
Annular rings min. 125µm  
Vias min. Ø 200µm  
Surfaces Immersion gold (recommended), immersion tin, Lead-free HAL  
Materials Polyimide, high Tg polyimide, FR4, FR4 high Tg  
Material thickness Polyimide starting at 62µm dual-sided, FR4 starting at 100µm  
Max. size 250mm x 450mm  
Solder-stop coating Coverlay or flexible solder-stop  

Additional information

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Pricing Examples

Printed Circuit Boards always include:

- E-Test
- Solder-stop 2x
- Marking print 1x
- Gerber-Import
- Scoring (series)
- Design-Rule-Check

- Tooling costs
- Photoplot
- Conductors 150μm
- Drill holes 0,3mm
- Unlimited drilling
- HAL, FR4 1,6, 35μm Cu

Prototypes
2 layers - 6 WD
41,- €
1 Printed circuit board 100x100mm
4 layers - 6 WD
118,- €
1 Printed circuit board 160x100mm
6 layers - 8 WD
148,- €
1 Printed circuit board 160x100mm
Series
e.g. 100 pcs. Eurocard 100x160mm
2 layers - each
4,76 €
 
4 layers - each
7,41 €
 
6 layers - each
11,20 €
 
8 layers - each
16,05 €
 
SMD Stencils
max. 200x300mm - 3WD
47,50 €
1 Stencil, including 1000 pads
max. 600x600mm - 3WD
90,44 €
1 Stencil, including 2500 pads

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